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Customized service

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How we develop your products

Lvxin team are providing the ONE-STOP mould pulp packaging solutions for all your needs, to help your packaging project run from concept to production and delivery.

Here are 4 steps simple development process:

Design& Development

We provide one-stop service from designing, mould developing, sample making to bulk manufacturing.

We design customized packaging solutions based on different purposes, product features and budget.

We keep developing new applications such as shoe inserts, hangers, ash trays and other home & garden products out of pulp molding process.

We also assist in sourcing relevant packaging materials from our partner factories.

Sampling and tooling

There has difference ways to make sample to confirm the design solution and approve for mass production, please considerate and choose one for your project.

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Foam

Free cost, for design review only;

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3D printing sample

3D plastic sample – With 3D file previously sent, LvxinPackaging will make a 3D plastic printing to share with client to validate proposed shape

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Prototype mould

Manufacture prototype mold - With client validation, we buy a prototype mold (single cavity mold) and produced some pulp samples to send to the customer for testing and verification again.

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Mass Production mould

Production Mold approval--After the 3D sample or pulp sample is verified by the clients, we can move forward to “big mold” production and put into mass production.

Production and delivery

There has difference ways to make sample to confirm the design solution and approve for mass production, please considerate and choose one for your project.

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Mold Production

The quality and appearance of molded pulp products has much to do with molds. Our self-owned mold workshop is equipped with advanced mold making machines and experienced technicians.

The mold material is Aluminum or steel, but we can make rapid prototypes out of 3D printing or EPS foam in first stage to save time and cost.

It takes 2-3 days for rapid prototypes, 5-7 days for Aluminum prototypes and 10-12 days for production molds
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Production Process

We use renewable sugarcane bagasse, bamboo paper and recycled paper as raw materials. The materials are first mixed with water and beaten into slurry, then the slurry is molded into different shapes and thermoformed under high temperature and pressure. No harmful substances are added in production and there is no waste water or gas.

All our molded pulp products can break down in soil in short time, within about 3 months. They are a good option to replace plastic products.
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Delivery

If no specific requirements from clients, we should stacked each carton into the container, as many as cartons try to, save shipping cost, but not damaged at the same time. Some clients need specific like on the pallet, height not pass 1.4m,no problem, we have experience on it.
FAQs

QWill there be any tooling cost to make such pulp products?

A
Yes there will be tooling cost and it will be a bit higher than some other packaging like plastic. The tooling cost can be returned if quantity is big enough.
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